SAFETY RECALL CAMPAIGN 2A97 – 2019 & 2020 Suzuki Burgman 200 Scooter Fuel Hose Replacement Recall

SEOCONTENT-START• SUZUKI Motorcycle Service Group Overseas Service Department 8686, Miyakoda, Kita, Hamamatsu, Shizuoka, Japan Zip 431-2102 Tel: 81-53-528-8118, Fax: 81-53-528-8141 TO Suzuki Motor USA, LLC ATTN. Managing Director Service Director or Manager CC Spare Parts Manager SUBJECT: UH200A Fuel Hose Replacement Recall Campaign Dear Sirs and Madams, Page Date Our ref. 1 of 3 Jul 16, 2021 FW-210716 This letter is to inform you of the “Fuel Hose Replacement Recall Campaign” for UH200A produced from Apr 02, 2018 to Jun 05, 2020. The Fuel hose of affected vehicles may have been manufactured using a resin-based extrusion mandrel that was larger than design specification. Fuel hose produced under this condition may have an internal diameter that is larger than design specification and may have an improperly loose connection with the metal fuel hose connection pipe. In the worst case, fuel may leak at the joining point with the metal attachment pipe. In view of the nature of this problem, Suzuki Motor Corporation (SMC) has decided to carry out the Recall Campaign in your market. The details are explained in the following pages. You are kindly requested to organize the Recall Campaign for the affected units in your market. If you are required to report to your authority, please contact them according to your law. If you have affected units in your warehouse, you are required to remedy them before releasing to your dealers. You are also immediately required to instruct your dealers to remedy the affected unit in stock if any, before delivering them to the customers. Please make sure that no customers will receive the affected units without appropriate Recall campaign remedy. We apologize for any inconvenience this may cause to you. Your cooperation and assistance will be highly appreciated. If you have any question, please don’t hesitate to contact us anytime. Very truly yours, ~-~ Shinji Ishikawa Department General Manager Overseas Service Department Page 2 of 3 Action 1) For the affected units before retail sales, you are requested to remedy them before delivering them to the customers. 2) For the affected units after retail sales, contact the customers of the units to let them bring their vehicles to your authorized dealers. 3) Order the necessary quantity of parts. 4) Report to the authority according to your law. 5) Issue service bulletin to dealers and customer letter to owners. 6) Perform a corrective work following the repair instruction of ANNEX3. 7) Once the corrective work is done, destroy replaced parts at your responsibility to prevent reuse of the potentially failed parts. Affected Models Model: UH200A Production Period: From Apr 02, 2018 to Jun 05, 2020. Affected VIN range and units quantity in your market Please refer to attached VIN list of ANNEX2. Replacement Parts Please order the necessary number of replacement parts to SMC Spare Parts & Accessories Administration Dept. Global Sales Group by E-mail using the attached Parts Order form of ANNEX4. Model Part Name Part No. • FUEL HOSE UH200A FUEL HOSE SET 15800-29810-RX0 • O-RING • SEAL RING Available replacement parts are 50% by beginning of August 2021. Warranty Reimbursement Information This is a recall campaign that is acceptable only one time for one unit. Submit the warranty claim applications to SMC under the following terms. Claim category 2 (Campaign) Trouble Code 97-FW Basic code DH9999 Contents Flat Model Part Name Part No. Q’ty Rate(Hr) UH200A FUEL HOSE SET 15800-29810-RX0 1 0.9 xl xl xl Repair Instruction The repair instruction of ANNEX3 is available on SCAN FD. Please download the files from below. SCAN-FD – Download – Service – Document Files for Motorcycle Page ANNEX3: “UH200_Repair_lnstruction_of_Fuel_Hose_Replacement_for_USA.doc” Implementation Date and Progress 1) Implementation Date: <PLAN> 3 of 3 Please fill following planning schedule in the ANNEXl and email to us by Jul. 23, 2021. (1) Recall campaign notification date to your authority, if required. (2) Recall campaign notification date to your dealers. (3) Start date of Recall campaign notification letter mailing to customers. (4) Recall campaign notification date to distributor if you have resold affected unit to other distributor. (5) Date of ordering parts for initial necessary quantity. (6) Quantity of parts ordered for initial portion. <ACTUAL STATUS> Please fill following latest information in the ANNEXl and email to us once a week until all the cells are completely filled out. (1) Recall campaign notification date to your authority, if required. (2) Recall campaign notification date to your dealers. (3) Start date of Recall campaign notification letter mailing to customers. (4) Recall campaign notification date to distributor if you have resold affected unit to other distributor. (5) Date of ordering parts for initial necessary quantity. (6) Quantity of parts ordered for initial portion. We would like to ask you to provide the implementation date above to window person of SMC Motorcycle Service Group. 2) Implementation Progress: Please email the following information with your company name to your window person. You are requested to email daily until Campaign execution rate reaches 80%. (1) Latest accumulated number of units completed. (2) Original number of affected units. (3) Updated number of affected units, if adjusted. Attachment: ANNEX 1: Recall_campaign_notification_plan_form.xlsx ANNEX 2: Country_Name_VIN_List.xlsx ANNEX 3: Please download from SCAN. UH200_Repair_lnstruction_of_Fuel_Hose_Replacement_for_USA.doc ANNEX 4: Recall_Campaign_Parts_Special_Order_Jorm.xlsx ANNEX 5: Sample_of_Customer_Letter.docx END

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SECOND REMINDER – ACTION REQUIRED 2 1 WHY HAVE YOU RECEIVED THIS NOTICE? In August 2021, owners of select 2019 & 2020 Burgman 200 scooters were notified of an important Safety Recall regarding the need for possible installation of an updated Fuel Hose Set. Parts are now available to complete this important Safety Recall. WHAT SHOULD YOU DO? Please make an appointment to have your vehicle repaired free of charge at any Suzuki Dealer. To locate your nearest Suzuki Dealer, go to www.suzukicycles.com and click on Find a Dealer at the top of the web page. Provide the Vehicle Identification Number (VIN) from the front of this card to your Suzuki Dealer. Operating your Burgman 200 without the repair being done may cause a potential fuel leakage and an increase risk of fire. We ask that you immediately make arrangements to have the FREE repair performed by your Suzuki dealer. Thank you for being a Suzuki Customer. Suzuki Motor USA, LLC To find your nearest Suzuki Dealer, go to www.suzukicycles.com and click on Find a Dealer at the top of the web page. If you’re having trouble having this repair completed, contact Customer Support at 1.714.572.1490 Monday through Friday 7:30am to 4:30pm, PST IMPORTANT SAFETY RECALL REMINDER

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SECOND REMINDER – ACTION REQUIRED 2 1 WHY HAVE YOU RECEIVED THIS NOTICE? In August 2021, owners of select 2019 & 2020 Burgman 200 scooters were notified of an important Safety Recall regarding the need for possible installation of an updated Fuel Hose Set. Parts are now available to complete this important Safety Recall. WHAT SHOULD YOU DO? Please make an appointment to have your vehicle repaired free of charge at any Suzuki Dealer. To locate your nearest Suzuki Dealer, go to www.suzukicycles.com and click on Find a Dealer at the top of the web page. Provide the Vehicle Identification Number (VIN) from the front of this card to your Suzuki Dealer. Operating your Burgman 200 without the repair being done may cause a potential fuel leakage and an increase risk of fire. We ask that you immediately make arrangements to have the FREE repair performed by your Suzuki dealer. Thank you for being a Suzuki Customer. Suzuki Motor USA, LLC To find your nearest Suzuki Dealer, go to www.suzukicycles.com and click on Find a Dealer at the top of the web page. If you’re having trouble having this repair completed, contact Customer Support at 1.714.572.1490 Monday through Friday 7:30am to 4:30pm, PST IMPORTANT SAFETY RECALL REMINDER

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If you no longer own the vehicle below, or if the name or address shown are incorrect, please fill out this card and mail it – no postage is necessary. Do not mail card if you own the vehicle and your name and address are shown correctly in the box below. Thank you for your assistance. IMPORTANT NAME/ADDRESS CORRECTION VEHICLE STATUS If you still own this vehicle, but your name or address was incorrect, please correct the information and return this card. (LINEOUT INCORRECT INFORMATION AND ENTER CORRECT DATA) Vehicle: If you do not own this vehicle, please fill in the following vehicle information as applicable: If you know the name and address of the new owner, please enter them below: Name City State Address Zip Your Signature Date Never owned this vehicle Vehicle sold/transferred/traded Vehicle scrapped Vehicle stolen Vehicle exported Other:___________________________________________ Suzuki Motor USA, LLC IMPORTANT SAFETY RECALL This Notice Applies to Your Suzuki Vehicle Identification Number (VIN) August 20, 2021 Dear Suzuki Owner: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Suzuki Motor Corporation has decided that a defect which relates to motor vehicle safety exists in certain model year Burgman 200 scooters. According to our records, you own one of the scooters affected by this recall campaign. What is the defect and what will your dealership do to correct it? Suzuki Motor Corporation is initiating a safety recall campaign of 2019 & 2020 Burgman 200 scooters to address potential fuel leakage. Due to an error in manufacturing the fuel supply line, the inner diameter of the fuel line may be larger than the design specification. Fuel hoses with this condition may have a loose connection with the metal fuel hose attachment pipe. Fuel may leak at the connection point with the metal attachment pipe. Your Suzuki dealer will verify if your scooter requires the recall service and install an updated Fuel Hose Set. This recall service will take approximately one hour to complete. Parts are available now, and there will be no charge to you for any recall service-related parts or labor. WARNING Operating your scooter without having the recall service performed increases the risk of a fire. To minimize the risk of a fire: ● Please do not ride nor allow anyone else to ride your scooter until this recall service has been completed. ● If you must ride your scooter before this safety recall service has been completed, check for fuel leakage and other items for proper operation as outlined in the “INSPECTION BEFORE RIDING” checklist in section 4 of your owner’s manual before each ride. What you should do: Make sure you are prepared for the recall service by taking the following steps: ● Contact your dealer as soon as possible to make an appointment for the recall service. Be prepared to provide them with the VIN of your scooter (provided at the top of this notice). ● Please take this notice to your dealer to help your dealer process your claim. What to do if you receive this notice in error: This notice was mailed to you according to the latest information that is available to us. If you no longer own the Suzuki scooter described in this notice, please complete, and return the attached Change of Address/Ownership card to Suzuki Motor USA, LLC, and forward this recall information to the current owner (if known). Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. 3251 E. Imperial Highway, P.O. Box 1100, Brea, CA 92822-1100 • Phone (714) 996-7040 MLCCH41A0KXXXXXXX MLCCH41A0KXXXXXXX UH200 WARRANTY / SERVICE DEPT. SUZUKI MOTOR OF AMERICA, INC PO BOX 1100 BREA, CA 92822-9988 Customer reimbursement for repairs prior to this Safety Recall Notification: If your scooter is included in this recall and you have paid for repairs to address the defect that led to this recall, you may be eligible for full or partial reimbursement. Please note the following conditions for reimbursement: ● Only repairs made to address the defect that led to this recall are reimbursable. Additional expenses such as towing, car rental, accommodations, damage repairs, etc., will not be reimbursed. Reimbursement will not be provided for routine scheduled maintenance. ● Reimbursement may be limited to the suggested list price for parts, the Suzuki published flat-rate time allowance for the repair, and the labor rate that an authorized Suzuki Service Provider in the same area would charge for the same repair. ● Reimbursement claims may also be excluded when adequate documentation is not submitted by the claimant. This includes a proof of ownership, a repair order, and proof of payment for the repair. To apply for reimbursement, contact the Suzuki Motor USA, LLC Customer Service Department at (714) 572- 1490 during the hours of 7:30 AM to 4:30 PM Pacific Time. Who to contact if you experience problems: Your Suzuki dealer can provide you the fastest response to your questions or concerns about this safety recall campaign. If you have any difficulty with this recall campaign, you may contact the Suzuki Motor USA, LLC, Customer Service Department for assistance at (714) 572-1490 during the hours of 7:30 AM to 4:30 PM Pacific Time. Please have your vehicle identification number (VIN) ready when calling. If you need to locate your nearest Suzuki Motorcycle Dealer, please visit www.suzukicycles.com and click on the “FIND A DEALER” tab, which is in the upper right corner of our website. If you believe that Suzuki Motor USA, LLC, has failed to provide the safety recall campaign service without charge or is unable to do so within a reasonable time, you may submit a complaint to the Administrator of the National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington D.C., 20590 or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-888-424-9153) or go to www.safercar.gov. We apologize for any inconvenience this recall campaign causes you. We hope you understand that your safety and satisfaction are important priorities for us. Sincerely, Suzuki Motor USA, LLC

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IMPORTANT NOTICE FOR CALIFORNIA DEALERS
SAFETY & EMISSION RECALL CAMPAIGN 2A97
2019 & 2020 Burgman 200 Fuel Hose Replacement Recall
Affected Models: Certain 2019 & 2020 Burgman 200 (UH200AL9-M0) Scooter Models
Affected Departments: Management, Service, Warranty, Sales, Parts, Accessories
Attachments: Sales Bulletin 21-093 (Burgman 200 Stop Sales) & Customer Notification Letter
Reference: Service Bulletins GV/AN/UH No. 056 UH200AL9-M0 Safety Recall Campaign 2A97
& GV/AH/UH No. 055 UH200AL9-M0 Speedometer Recall Campaign 2A96
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act and California Air Resources Board regulations.
Suzuki Motor Corporation has decided that a defect which relates to motor vehicle safety and emissions exists in certain Burgman 200 scooters.
GV/AN/UH No. 057
October 01, 2021
SERVICE
Motorcycle / ATV
STOP DELIVERY OF AFFECTED VEHICLES IMMEDIATELY
DO NOT SELL OR DELIVER an affected scooter to a customer until you have completed or verified completion of the repair procedures outlined in this bulletin.
It is a violation of Federal law to sell or deliver any new motorcycle, scooter, ATV, or item of motor vehicle equipment subject to a safety recall campaign under a sale or lease until the defect or non-compliance has been corrected.
In addition, selling an unrepaired affected motorcycle, scooter, or ATV is a direct violation of your Suzuki dealer agreement and may lead to additional sanctions.
The California Air Resources Board requires that all applicable emission recall campaigns will be completed prior to California registration renewal. If the owner does not have this recall performed, they will not be able to renew their California vehicle registration.
After completing the recall service, your Service Department must give each Burgman 200 owner a “Proof of Correction” certificate. If required, the owner must present this certificate to the Department of Motor Vehicles when renewing their California registration.
What is the defect?
Suzuki Motor Corporation is initiating a safety and emission recall campaign to address potential fuel leakage.
Due to an error in manufacturing the fuel supply line, the inner diameter of the fuel line may be larger than the design specification. Fuel hoses with this condition may have a loose connection with the metal fuel hose attachment pipe. In the worst case, fuel may leak at the connection point with the metal attachment pipe.
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What your dealership will do:
1)
Check your unsold inventory to see if you have any affected Burgman 200 models (use the verification process listed below). If so, order the necessary fuel hose parts, repair the scooter, install a Campaign Completion Sticker inside the trunk and then submit a warranty request to Suzuki Motor USA, LLC (SMO). You must do this before selling or transferring the scooter.
2)
Check your sales records to contact customers to whom you have sold an affected Burgman 200. Contact the owner of an affected scooter to alert him/her that you are ordering the necessary fuel hose recall repair parts. Let the customer know there will be no charge for parts or labor. Set an appointment to install the parts, perform the recall service, install a Campaign Completion Sticker inside the trunk and then submit a warranty request to SMO.
3) If your dealership is contacted by someone who has an affected Burgman 200, but you did not sell the scooter, let the owner know you can assist with the fuel hose recall service. Let the customer know there will be no charge for parts or labor. You can then order the necessary recall repair parts. Set an appointment to install the parts, perform the recall service, install a Campaign Completion Sticker in the trunk, and then submit a warranty request to SMO. IMPORTANT FOR CALIFORNIA DEALERS ONLY:
In addition
to performing the safety and emissions recall repair and installing a Campaign Completion sticker, you must also complete a Vehicle Emission Recall – Proof of Correction certificate and give it to the customer when you deliver the repaired scooter.
4) Burgman 200 scooters affected by this fuel hose recall may also be affected by a Speedometer Recall that is described in Service Bulletin GV/AN/UH No. 055 (May 20, 2021). When you perform the fuel hose recall service on a UH200AL9 or UH200AM0, please use the Vehicle Master Inquiry function of Suzuki Connect to determine if the scooter also requires the Speedometer Recall service. If so, order the necessary parts, perform the recall service, and submit a warranty request as described in the bulletin.
Use the VIN & Suzuki Connect to verify if the scooter is affected by the recall:
Before performing the safety and emission recall repair to a unit, first verify the repair needs to be performed by checking the scooter’s VIN and accessing the Vehicle Master Inquiry on Suzuki Connect and checking the repair status. If the recall repair needs to be performed, you will see the message “CAMPAIGN NOT YET PERFORMED.”
If you have a question regarding scooter eligibility, call TECH LINE at (714) 996-7480 or contact your Suzuki Technical Service & Parts Manager (TSPM).
Affected model Model year VIN Range
UH200AL9 2019 (L9) MLCCH41A#K1600001 – MLCCH41A#K1600120
UH200AM0 2020 (M0) MLCCH41A#L1600001 – MLCCH41A#L1600150
Note: “#” indicates any check digit from 0 to 9 and X.
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What Suzuki Motor USA, LLC, will do:
During the week of October 04, 2021, Suzuki Motor USA, LLC (SMO) will mail notifications to owners of affected Burgman 200 scooters for whom we have information. The notice instructs the customer to contact a Suzuki dealer to schedule an appointment for the repair.
If you have sold an affected Burgman 200 to a customer prior to receiving this bulletin, please contact the customer immediately to arrange for the scooter to be returned to your dealership for this safety recall campaign.
Ordering parts for the Safety Recall Campaign:
You will be responsible for ordering parts for this recall using normal parts ordering procedures for each scooter. If you have any questions regarding parts orders, please contact SMO Parts Coordination at (714) 854-2165. Have the VIN available when ordering parts.
Parts ordering information:
Part Name
Part Number
Quantity
Includes
FUEL HOSE SET
15800-29810-RX0
1
Fuel hose (15810-29K10) x 1
O-ring (15721-26J00) x 1
Seal ring (15722-21H00) x 1
The Fuel Hose Set also contains a Campaign Completion Sticker 1 and a Vehicle Emission Recall – Proof of Correction Certificate 2. See page 10 of this bulletin for sticker and certificate completion requirements.
1
2
Identification of recall campaign parts (new fuel hose set):
Original Fuel Hose
Recall Repair Fuel Hose
1 Swage-style clamp
2 Spring-style clamp
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Warranty claim processing:
Submit a warranty claim for each recall repair immediately upon completion. This campaign requires you to file a warranty claim using ONE of the methods described below.
Suzuki Connect Short Campaign Claim: The Short Campaign Claim will reimburse you for the replacement of the fuel hose set and 0.9 hour labor.
CAMPAIGN 2A97 UH200A FUEL HOSE SET
SUZUKI CONNECT SHORT FORM INSTRUCTIONS
CLAIM INFORMATION:
CLAIM NUMBER:
XXXXX,X (Dealer enters number)
ENTRY TYPE:
VIN, Model/Frame or Control/Sequence # (Dealer chooses)
REPAIR DATE:
Enter date of repair
MILEAGE:
Enter mileage at repair date
CAMPAIGN NUMBER:
2A97
LABOR OPERATION:
DH9999
Suzuki Connect Long Campaign Claim: The Long Campaign Claim will reimburse you for the replacement of the fuel hose set and 0.9 hour labor, and additional parts and labor as authorized by your TSPM.
CAMPAIGN 2A97 UH200A FUEL HOSE SET
SUZUKI CONNECT LONG FORM INSTRUCTIONS
CLAIM INFORMATION:
CLAIM NUMBER:
XXXXX,X (Dealer enters number)
ENTRY TYPE:
VIN, Model/Frame or Control/Sequence # (Dealer chooses)
REPAIR DATE:
Enter date of repair
MILEAGE:
Enter mileage at repair date
CAMPAIGN NUMBER:
2A97
LABOR TIME:
As authorized by your TSPM
PARTS INFORMATION:
ADDITIONAL PARTS:
Additional parts as authorized by your TSPM
AUTHORIZATION:
Only needed if additional parts or labor claimed
FAILURE DESCRIPTION:
DESCRIPTION OF DEFECT:
Fuel hose set replacement
DESCRIPTION OF REPAIR:
Performed service campaign repair per service bulletin
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Precautions: ●
To avoid getting burned, do not touch the engine and exhaust system until they have cooled. ●
Before the repair work, wash dirt from the scooter to prevent dirt contamination. ●
When two or more persons are working together, pay attention to the safety of others. ●
When removing parts to be reused, arrange them in an orderly manner so they can be reinstalled in the proper order and orientation. ●
Keep away from fire or spark. ●
During disassembling, use care to minimize the spilling of gasoline. ●
Spilled gasoline should be wiped up immediately. ●
Work in a well-ventilated area. ●
Refer to the Burgman 200 Service Manual (99500-31523-03E) for any details or procedures not mentioned in these instructions.
FUEL HOSE SET RECALL SERVICE
Required tools: ●
Ratchet tool (3/8 in. drive suggested) ●
Extension bar (3/8 in. drive suggested) ●
Socket wrench, 10 mm ●
Hex-drive socket wrenches, 5 mm & 8 mm ●
Phillips screwdriver, #2 tip, medium to long shaft ●
Phillips screw driver, #3 tip, medium to long shaft ●
Torque wrench, range 5.9 to 15.0 lbf-ft (8.0 – 20.0 N.m, 0.8 – 2.0 kgf-m)
Reminder: ●
Check to see if the Burgman 200 you are going to do the fuel hose recall service on is affected by the Speedometer Recall described in Service Bulletin GV/AN/UH No. 055. If the speedometer recall is not done, order the necessary parts, perform the recall service, and submit a warranty request as described in the bulletin. ●
Follow the repair procedure listed on the following pages to replace the original fuel hose with a new Fuel Hose Set that includes a new fuel hose plus a seal ring and O-ring for the fuel injector.
FUEL HOSE SET
15800-29810-RXO
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Fuel hose set repair procedure:
Reference: UH200A Service Manual (99500-31527-03E)
1.
Remove the right floor mat 1.
2.
Remove the battery cover by removing the screws 2.
3.
Disconnect the battery negative lead wire 3.
4.
Remove the following parts: ●
Front frame cover (refer to 9D Front Frame Cover Removal and Installation) ●
Pillion rider handle (refer to 9D Pillion Rider Handle Removal and Installation) ●
Lower frame cover (refer to 9D Lower Frame Cover Removal and Installation) ●
Center frame cover (refer to 9D Center Frame Cover Removal and Installation) ●
Frame cover (refer to 9D Frame Cover Removal and Installation) ●
Trunk box (refer to 9D Trunk Box Removal and Installation) ●
EVAP canister (refer to 9D EVAP Canister Removal and Installation – if equipped)
5.
Disconnect the fuel injector coupler 4.
6.
Place an absorbent cloth under the fuel hose 5 and disconnect the fuel hose from the fuel injector 6 by removing the two 6mm bolts 7 with a 5mm hex tool.
7.
Remove the cloth that was placed under the fuel hose.
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8.
Unlock the fuel hose joint 4 by pulling the retainer 1 outward.
9.
Press the buttons 2 on both sides of the fuel hose joint 4 and pull the fuel hose so it disconnects from the fuel pump 3.
10.
Remove the fuel injector 5 by pulling it upward (as shown in the illustration) from the intake pipe 6.
NOTE:
Place an absorbent cloth under the fuel hose joint 4 to collect any gasoline that may come out of the hose.
11.
Remove the seal ring 7 and the O-ring 8 from the fuel injector 9.
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Installation:
1.
Install the new seal ring 1 and new O-ring 2 to the fuel injector 3. Apply a thin coat of clean engine oil to the seal ring and O-ring.
2.
Install the fuel injector 4 by pushing it straight down into the intake pipe 5 (as shown in the illustration).
NOTE:
Never turn the fuel injector while pushing it into the intake pipe. Damage to the injector, the seal ring, or the O-ring may occur.
3.
Install the new fuel hose 6 to the fuel injector 7 and tighten the bolts 8 to the specified torque.
Tightening torque:
Bolt 8: 7.5 lbf-ft (10.N.m, 10 kgf-m)
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4.
Pull the retainer 1 out from the fuel hose joint 2.
5.
Connect the fuel hose joint 2 to the fuel pump 3.
6.
Lock the fuel hose joint by pushing in the retainer 1.
7.
Pull on the fuel hose by hand to confirm that the fuel hose joint 2 is securely attached to the fuel pump 3.
8. Connect the battery negative (-) lead wire 4.
9. Install the battery cover.
10. Install the right floor mat.
11. Completion – perform the following quality checks: ●
Check that each part is installed properly and tightened securely (refer to Service Manual) ●
Set the time on the clock (refer to Owner’s Manual)
8.
Install the following parts: ●
EVAP canister (refer to 9D EVAP Canister Removal and Installation – if equipped) ●
Trunk box (refer to 9D Trunk Box Removal and Installation) ●
Frame cover (refer to 9D Frame Cover Removal and Installation) ●
Lower frame cover (refer to 9D Lower Frame Cover Removal and Installation) ●
Center frame cover (refer to 9D Center Frame Cover Removal and Installation) ●
Pillion rider handle (refer to 9D Pillion Rider Handle Removal and Installation)
– Tightening torque – Pillion rider handle bolt (a): 15.0 lbf-ft (20 N.m, 2.0 kgf-m) ●
Front frame cover (refer to 9D Front Frame Cover Removal and Installation)
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Repair Completion Sticker Installation:
MUST BE COMPLETED BY ALL DEALERS
Write your six-digit Suzuki dealer number on the bottom half of the Repair Completion Sticker using a permanent marker of pen with black in (for example, a Sharpie® brand marker with a fine point). Then apply the sticker to the inside of the under-seat trunk as shown below.
2A97
Attach the Repair Completion Sticker as shown.
MUST BE COMPLETED BY CALIFORNIA DEALERS
In addition to attaching a Repair Completion Sticker to the inside of the trunk:
1.
Complete a Vehicle Emission Recall – Proof of Correction certificate (example below) and give it your customer when you deliver the repaired scooter.
2.
Explain to your customer that it is important for them to save this certificate as they may need to provide it to the California Department of Motor Vehicles when renewing their Burgman 200 (UH200A) registration.
If your dealership needs more of Repair Completion stickers and/or Proof of Correction certificates, contact TECH LINE (at 714-996-7480) or your Technical Service & Parts Manager (TSPM).
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SALES BULLETIN 21-093, STOP SALES BURGMAN 200 (page 1 of 2)
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SALES BULLETIN 21-093, STOP SALES BURGMAN 200 (page 2 of 2)
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CUSTOMER NOTIFICATION LETTER (page 1 of 2)
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CUSTOMER NOTIFICATION LETTER (page 2 of 2)

SEOCONTENT-END